Recently, we supported a major crane proof load test at one of our customers premises, utilising our 200 tonne test weight cradle alongside a spreader beam and carefully configured test weights. Projects of this scale highlight the importance of structured planning, safe configuration, and reliable logistics when carrying out high-capacity load testing.
For businesses operating under the Lifting Operations and Lifting Equipment Regulations (LOLER), proof load testing plays a critical role in verifying that lifting equipment is safe and fit for purpose. Further guidance on LOLER requirements can be found via the official HSE guidance.
Careful Transport & Delivery Planning
To achieve the required test load, the total weight was delivered in seven separate loads. These deliveries were coordinated using our own fleet alongside a trusted haulier partner to ensure safe and timely arrival on site.
Rather than simply delivering weights in bulk, we developed a detailed stacking drawing in advance. This drawing clearly illustrated how the weights would be arranged on the cradle to achieve the specified test load safely and efficiently.
By sequencing the deliveries correctly, each load arrived in the precise order required. This meant the weights could be lifted directly into position and stacked straight onto the cradle, reducing unnecessary handling and improving efficiency on site.
For more information on how we manage nationwide logistics for heavy testing projects, visit our Transport Services page.
Safe and Controlled Load Application
The 200 tonne cradle was used alongside a spreader beam to distribute the load evenly and maintain stability throughout the testing process. This setup allowed for:
- Controlled and accurate proof load testing
- Safe configuration of high-capacity test weights
- Reduced manual handling risks
- Efficient assembly and dismantling
Large-scale crane testing requires more than just weight capacity — it demands careful engineering, accurate planning, and compliant testing procedures.
You can learn more about how we support these projects via our Test Weight Hire and Proof Load Testing Services pages.
In addition to LOLER, employers must also ensure compliance with the Provision and Use of Work Equipment Regulations (PUWER), which outlines responsibilities for safe equipment operation and maintenance. The official HSE PUWER guidance can be accessed here.
Supporting Complex Proof Load Testing Projects
Projects like this demonstrate how comprehensive test weight hire solutions extend beyond simply supplying weights. They involve transport planning, engineered configurations and experienced teams working together to ensure safe and compliant testing.
Whether you require high-capacity test weights, cradle systems, proof load testing support, or nationwide transport, we provide a complete lifting and testing solution tailored to your project requirements.
If you have an upcoming crane proof load test and need expert support, contact our team today to discuss how we can help.